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Machine Shop Design/Fabrication and Optical Design

Purpose:

  1. To increase an awareness of how machine tools relate to practical apparatus design and to translate these concepts onto paper in a practical and readable drawing.
  2. To provide an introduction to optical design based on content introduced in geometrical and physical optics.
  3. Preparation for Advanced lab and introduction to optics

Goals: Machine Shop - Instrument design
  1. Understand how design, drawing, and dimensioning relate to machine procedures.
  2. Be aware of safety factors related to machining tools.
  3. Use proper measuring tools adn become aware of their practical and theoretical tolerances.
  4. Know the general set-up procedures for the lathe, milling machine, and drill press.
  5. Use proper speed, feed, and depth of cut.
  6. Grind a lathe tool bit which has proper clearance and rake angles.
  7. Identify screw sizes and use drill chart for tap drill and decimal sizes.
  8. Record all procedures in a notebook emphasizing proper terms, brevity, and sketches to identify critical set-up and alignment problems (an introduction to the lab notebook).
  9. Be aware of machining terms and how first impressions can be beneficial in future job situations.

Goals: Optical Design

  1. To understand the design implications of the differences between geometrical and physical optics.
  2. To be able to design a simple optical instrument using fundamental concepts of geometrical optics.
  3. To be able to design a simple optical instrument using fundamental concepts of wave propagation.
  4. To be able to implement an optical design using commercially available hardware.
  5. To be able to express design ideas in a rudimentary form of a US patent.

  Day 1 Day 2 Day 3
Shop Meyer Hall 174   Meyer Hall 174 Meyer Hall 174
Optics

Meyer Hall 263

AM-introduction to geometrical and physical optics with problems. PM-design of a microscope, telescope, spectrograph, and laser beam expander.

Meyer Hall 263

AM-review and Michelson and Mach-Zehnder interferometer setups. PM-begin the patent search and design project.

Meyer Hall 263

finish the design project and report. Give oral presentation.


Evaluations: Machine Shop
  1. Attendance, observed shop practice, labmanual, cad drawings, and product quality
Evaluations: Optics
    1. lab notebook 50% (collected at the end of each day
    2. patent document 30%
    3. presentation 20%

Major Safety Regulations:
  1. Supervisoring staff present at all times
  2. Know the hazards posed by each machine
  3. No loose clothing and hair
  4. Know where the emergency shut off is located
  5. No "horseplay"
  6. Do not look directly at a laser source.




Send comments & questions to tohno@mines.edu
Last Modified: May 14, 2007