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J. Douglas Way
Professor
BS, MS, PhD University of Colorado, Boulder

Novel separation processes, polymer and inorganic membranes, membrane reactors, molecular simulations and computational chemistry

Research Description
The central theme to all of my research projects is the application, study, and synthesis of new materials such as microporous oxides (ceramics and zeolites), metals, and ionic polymers for use in novel separation processes. The separation processes currently under study in my laboratory include organic and inorganic membranes, catalytic membrane reactors, and membranes for PEM fuel cells, applied to energy, environmental and chemical processing applications.

There is growing industrial interest in the use of synthetic membranes for gas and liquid separations. In our current work, we are trying to understand the factors such as pore size and surface chemistry that control the transport of small molecules in chemically modified mesoporous membranes and dense metallic and polymer membranes. Our approach includes both experiments, transport modeling, as well as molecular simulations (quantum mechanics, Monte-Carlo, molecular dynamics) to investigate the molecular basis for separations in micropores. We are currently fabricating both silane modified mesoporous ceramic membranes and mixed matrix membranes such as zeolite filled dense polymers. Depending on the conditions, these materials can separate by molecular sieving where small molecules can be separated from mixtures of larger ones or can exhibit reverse selectivity where a larger, heavier molecule can permeate faster than a smaller penetrant. Examples include the separation of butane from methane or CO2 from nitrogen.

If microporous inorganic membranes with high selectivities can be synthesized, they can be the basis for the development of membrane reactors, which combine separation and reaction functions. We have fabricated Pd and Pd alloy (Pd-Cu and Pd-Au) composite membranes which are highly selective for H2 over a wide range of temperatures and high pressures and have resistance to sulfur compounds such as H2S. In addition to hydrogen separations, these membranes can be very effective chemical reactors for reactions where hydrogen is a product such as the water gas shift reaction. Removal of product hydrogen allows the reactor to operate in a non-equilibrium mode, and conversions can exceed the equilibrium value. In the case of the WGSR, performing this reaction in a membrane reactor would produce both pure hydrogen and concentrated CO2 product streams.
Perfluoroionomer membranes such as Nafion and Flemion were designed to chemically withstand aggressive acid and basic environments. These membranes selectively permeate water while rejecting mineral acid anions such as nitrate and sulfate. We are currently investigating environmental applications of these membranes for dehydration of mineral acids and acid recycle and for electrolyte membranes in fuel cells.

 

One Minute with Professor Way

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Contact Information
J. Douglas Way
447 Alderson Hall
Chemical Engineering Department
Colorado School of Mines
Golden, CO 80401
Office: (303) 273-3519
FAX: (303) 273-3730
email: dway@mines.edu

 
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