Project Info


Robotic Blacksmithing – Monitoring and Control of a Flexible, Freeform Metal Deformation Process

Kester Clarke | kclarke@mines.edu

Robotic blacksmithing is a possibly transformational metals deformation technology that requires substantial advancement in our ability to physically control a metal workpiece – dimensionally and thermally – during thermomechanical processing. If perfected, the process will combine the flexibility of blacksmithing (custom parts) with the quality and repeatability of modern mass production (high performance). The challenge will be to integrate mechanical and metallurgical aspects of the process seamlessly.

For more information:
tms.org/metamorphicmanufacturing

Grand Challenge: Engineer the tools of scientific discovery

Student Preparation


Qualifications

An interest in the project, a solid understanding of the fundamentals of engineering, and good lab skills (or a willingness to develop good lab skills).

Student is required to attend the basic lab safety training offered by Environmental Health and Safety at Mines.

Time Commitment

Hours would be flexible, but about 10-20 hours per week, 40-80 hours per month. (Hours beyond 4-5 per week will be subsidized beyond MURF)

Skills/Techniques Gained

The student will learn metal deformation processing, robotic programming and control, heat treatment, and how to apply sensors to measure temperature and geometry in-situ during processing.

Mentoring Plan

This is flexible. The plan would be to meet with the student and develop a plan that makes sense for the student and project – anything from weekly meetings and updates to infrequent mentoring, depending on the ability and desires of the student.